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We used real ray skin samegawa (panel, not full wrapped) for all our custom katana. Real ray skin provides better gripping experience, it's more expensive at our cost, but it's worth. Moreover, the blade's length, curvature, and other features are often tailored to the wielder's style and preference, reflecting their individuality and spirit. As such, the blade is not just a part of the katana—it's a part of the samurai, an extension of their soul.
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This temperature is crucial for “softening” the katana steel, allowing you to forge and remove “slag” or impurities. The idea is to bring the metal to a hot-glowing yellow-orange look. Final Inspection – The finished sword undergoes a final inspection to ensure its quality and sharpness. Polishing – This meticulous process reveals the blade’s true beauty, as imperfections are removed and intricate patterns begin to glimmer on the steel.
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These materials provide a balance of strength, sharpness, and flexibility that make our swords suitable for a variety of purposes, including training, display, and collection. At HanBon Forge, we specialize in crafting high-quality Japanese Katana Swords that are handcrafted using traditional techniques and materials. Our Katana Swords are perfect for collectors, martial artists, or anyone who appreciates the beauty and functionality of a well-made sword. Unless indicated otherwise, every sword is hand-forged and made-to-order for a high-quality & unique product created for you.
Step 3. Forge the steel.
If you just can learn the signature while the sword if facing the floor, it’s a tachi. If you just can learn the signature when the cutting edge is facing the sky, then that’s a Katana. Also, if you compare both, you’ll easily notice which of them is more curved than the other; that one is the tachi.
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A katana makes for a beautiful ornament, no doubt, but some also believe it also offers spiritual protection and wards off evil. Shaping – The rough shape of the sword is refined through a process called hizukuri, where it begins to resemble its final form. If you think a custom katana is the right choice for you, you can click here to order one today. Our katanas are made by the finest craftsmen who have spent years perfecting their craft.
Aesthetic Blade Series:
Each part of the katana carries its own symbolism, reflecting the beliefs, values, and aesthetics of feudal Japan. The blade embodies the spirit of the samurai, the tsuka and the saya reflect the status and identity of the wielder, and the tsuba and the other fittings tell stories of nature, mythology, and folklore. For a collector, the details of a katana can be a treasure trove of information.
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The bearer will try to pierce the test target with his sword almost undisturbed. Once this is mastered, it is common for practitioners to try to cut off the detached part of the object more than once while it is still in the air. This is a practice that requires not only extreme speed, but also the skill necessary to make precise cuts. People who carry out this activity use objects that seek to emulate a human limb and practice cutting them as cleanly as possible. Very often, practitioners of this martial art also learn kendo, which is more fight-based.
Creation of the Katana Sword
We have been offering high quality Japanese Style Katana, Wakizashi, tanto internationally with wholesale and retail price. I purchased several custom swords and recommend to anyone who is considering it. Samurai swords store offers a lot of options that other vendors simply don’t have! The customer service is excellent and they responded to my inquiries in less than 24 hours, I feel like I have a close friend who makes swords….
Each part of the sword, from the cutting edge to the very tip, reveals something about the tradition, craftsmanship, and philosophy that underpin the creation of a katana. In the modern world, the katana has assumed roles that go beyond its original intent. It’s not just a weapon but also a collector's item, an artifact of historical significance, and an object of aesthetic admiration. In the hands of martial arts practitioners, it becomes an instrument of self-discipline and self-discovery. The curve is only a side effect of how the sword is hardened and heat-treated — but it lent itself well to the fighting methods of the samurai. A curved blade is easier to use on horseback and it excels at in-close draw cuts.
This inscription contains the smith’s name, the date the sword was forged, and sometimes the name of the samurai who owned it. The resulting block of steel is then drawn out to form a billet. The number of skilled swordsmiths multiplied across Japan to meet the growing demand for katana and wakizashi. Refining their craft over generations, these smiths put great emphasis on the quality of the steel, and incorporated intricate designs, engravings and embellishments into the blades and fittings. The tsuba (sword guard), kashira (pommel) and fuchi (hilt-collar) were often covered in symbolic designs, like family crests or seasonal flora. Your custom katana begins its life in the famed swordsmithing town of Longquan located in the remote, green mountains of Qinxi.
In the old days, Katana swords were only made from a special steel called Tamahagane. These swords are created from a forging process that results in several, layered steels with varied carbon concentrations. These processes used to have the benefit of removing the impurities of the steel. Today, this is not longer a requirement to make a good, functional sword.
The Muromachi period (1336–1573) saw the introduction of mass production techniques in response to the demands of large-scale warfare. This prevents any accidental damage and makes handling the sword safer and more manageable. Any serious concerns should be addressed by a professional, as attempting to repair a blade without the proper knowledge and skills can lead to irreversible damage. Beyond regular cleaning, the katana also requires periodic inspections to check for signs of damage, such as rust spots, nicks, or loose fittings. After each use, a katana should be cleaned to remove any residue or moisture that could potentially corrode the blade. In Kendo, practitioners use bamboo swords and protective armor to engage in bouts that test not only their physical skills but also their discipline, strategic thinking, and mental resilience.
Hidden underneath the tsuka-ito, the tsuka of a katana is typically crafted from very lightweight wood. The tsuka-ito, often made of silk or leather, is wrapped tightly around the tsuka, providing a secure and comfortable grip. Underneath the wrapping, there's often a layer of shark skin, which further improves the grip and gives the tsuka a unique texture.
It was the Haitorel Edict of 1876 that only allowed the carrying of these swords only to the Samurai lords or daimyo, police and those who are in military. This sword was convenient to use because it can be worn with the help of a belt like sash or obi. The Katana has evolved throughout the course of Japanese history. During the early 16th century the average length of this sword was only 60 cm however, by the late 16th century this has been change to 73 cm.
Inspect the katana and sand or file sections with imperfections for a more refined look. Don’t forget to drill two holes at the tang to secure it to the handle or hilt (Tsuka). Remove the clay-charcoal coating from the Nagasa and use a whetstone or sandpaper to polish the katana. Even the best katana-kaji will need 12 months to finish a single sword, half of which focuses on the blade (Nagasa) and tang (Nakago). Another six months is necessary to apply aesthetic touches, making the katana worthy of NBTHK certification. Ideally, you will want the katana steel lengthy to allow adjustments during smithing.
Iaido experts know that a fight can be won from the very beginning if you act fast enough. During combat, it was essential that the fighter needs to quickly draw his sword. It was this quick response time that save the lives of the owner hence the preference for Samurai Katana. Katana were traditionally made from Japanese steel using different folded layered steel with various carbon concentration. Older steel has higher oxygen concentrations and can be easily stretched to remove the impurities.
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